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OEM manufacturer Cooling Solutions - Custom copper foil /copper braid flexible bus bar – D&F

OEM manufacturer Cooling Solutions - Custom copper foil /copper braid flexible bus bar – D&F

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OEM manufacturer Cooling Solutions - Custom copper foil /copper braid flexible bus bar – D&F Detail:

Flexible Bus Bar

Flexible bus bar, also called as bus bar expansion joint, bus bar expansion connector, copper foil flexible bus bar, copper strip flexible bus bar. It is a kind of flexible connecting part that is used to compensate for bus bar deformation and vibration deformation caused by temperature changes. It is applied in battery pack or the electric connecting between laminated bus bars.

The flexible bus bar( bus bar expansion joint) can be divided into the following categories: copper strip or foil flexible bus bar, copper bus flexible connection, copper stranded wire flexible connection, copper wire braid flexible connection,etc.

The flexible bus bar is a customized electric connector based on user’s drawing and technical requirements.

 

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copper wire braid flexible bus bar

Process Technology For Flexible Bus Bar

The manufacturing process of flexible bus bar is press welding or braze welding

1) press welding

As per the drawings and technical requirement, put multi-layer of copper strips, copper foils or aluminum strip stacked together, then use the molecular diffusion press welding to laminate by high current heating.

Thickness of copper foil (or strip) normally used: 0.05mm~0.3mm.

The electric contact surface can be tin plated, nickel plated or silver plated according to user’s requirement.

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2) Braze welding

Put multi-layer of copper strips, copper foils or aluminum strip stacked together,using silver-based brazing material to butt weld with flat copper block.

Thickness of copper strip and aluminum strip: 0.05mm~0.3mm.

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Production Flow Chart Of Pressure Welding Flexible Bus Bar

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Production Equipment

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Applications

Mainly used in electrolytic aluminum plants, non-ferrous metals, graphite carbon, chemical metallurgy and other industries.

Ⅱ. Used as electric connection between large transformer and rectifier cabinet, rectifier cabinet and isolating knife switch, and electric connection between bus bars.

Ⅲ. Suitable for all our high and low voltage electrical appliances, vacuum electrical appliances, mining explosion-proof switches, automobiles, locomotives and other related products.

IV. It is used to make flexible conductive connections in large current and seismic environment equipment such as generator sets, transformers, bus ducts, switches, electric locomotives, and new energy battery packs.

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Product detail pictures:

OEM manufacturer Cooling Solutions - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

OEM manufacturer Cooling Solutions - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

OEM manufacturer Cooling Solutions - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

OEM manufacturer Cooling Solutions - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

OEM manufacturer Cooling Solutions - Custom copper foil /copper braid flexible bus bar – D&F detail pictures


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That has a positive and progressive attitude to customer's interest, our organization consistently improves our products quality to satisfy the demands of shoppers and further focuses on safety, reliability, environmental specifications, and innovation of OEM manufacturer Cooling Solutions - Custom copper foil /copper braid flexible bus bar – D&F , The product will supply to all over the world, such as: St. Petersburg, Mauritius, Argentina, With a state-of-the-art comprehensive marketing feedback system and 300 skilled workers' hard work, our company has developed all kinds of products ranging from high class, medium class to low class. This whole selection of fine products offers our customers different choices. Besides, our company sticks to high quality and reasonable price, and we also offer good OEM services to many famous brands.
  • Cooperate with you every time is very successful, very happy. Hope that we can have more cooperation!
    5 Stars By Penelope from Ireland - 2018.09.23 18:44
    In our cooperated wholesalers, this company has the best quality and reasonable price, they are our first choice.
    5 Stars By Elizabeth from Lebanon - 2017.10.27 12:12