6641 F-class DMD flexible composite insulation paper
6641 Polyester film/polyester non-woven flexible laminate (Class F DMD) insulation paper is a three-layer flexible laminate made of high melting-point polyester film and excellent hot-rolling polyester non-woven fabric. Each side of the polyester film (M) is bounded by one layer of polyester non-woven fabric (D) with Class F adhesive.
Product Features
6641 F-class DMD flexible composite insulation paper has excellent thermal resistance, electrical, mechanical and impregnated properties.
Applications & Remarks
6641 F-class DMD insulation paper has such advantages: lower price, excellent flexibility, high mechanical & electrical properties, convenient application. It has also good compatibility with many kinds of impregnating varnish.
It is suitable for slot insulation, inter phase insulation and liner insulation in F-class electric motors.
According to customer’ request, we can also produce such two-layer or five-layer flexible composite as F-class DM, F-class DMDMD,etc.
Supply Specifications
Nominal width：1000 mm.
Nominal weight: 50+/-5kg /Roll. 100+/-10kg/roll, 200+/-10kg/roll
The splices shall not be more than 3 in a roll.
Color: white, blue, pink or with D&F printed logo.
Technical Performances
The standard values for 6641 are shown in Table 1 and relevant typical values shown in Table 2.
Table 1: Standard performance values for 6641 F-class DMD insulation paper
| No. | Properties | Unit | Standard performance values | |||||||||
| 1 | Nominal thickness | mm | 0.15 | 0.18 | 0.2 | 0.23 | 0.25 | 0.3 | 0.35 | 0.4 | ||
| 2 | Thickness tolerance | mm | ±0.020 | ±0.025 | ±0.030 | ±0.030 | ±0.030 | ±0.035 | ±0.040 | ±0.045 | ||
| 3 | Grammage (for reference) | g/m2 | 155 | 195 | 230 | 250 | 270 | 350 | 410 | 480 | ||
| 4 | Tensile strength | MD | Not folded | N/10mm | ≥80 | ≥100 | ≥120 | ≥130 | ≥150 | ≥170 | ≥200 | ≥300 |
| After folded | ≥80 | ≥90 | ≥105 | ≥115 | ≥130 | ≥150 | ≥180 | ≥220 | ||||
| TD | Not folded | ≥80 | ≥90 | ≥105 | ≥115 | ≥130 | ≥150 | ≥180 | ≥200 | |||
| After folded | ≥70 | ≥80 | ≥95 | ≥100 | ≥120 | ≥130 | ≥160 | ≥200 | ||||
| 5 | Elongation | MD | % | ≥10 | ≥5 | |||||||
| TD | ≥15 | ≥5 | ||||||||||
| 6 | Breakdown voltage | Room temp. | kV | ≥7.0 | ≥8.0 | ≥9.0 | ≥10.0 | ≥11.0 | ≥13.0 | ≥15.0 | ≥18.0 | |
| 155℃+/-2℃ | ≥6.0 | ≥7.0 | ≥8.0 | ≥9.0 | ≥10.0 | ≥12.0 | ≥14.0 | ≥17.0 | ||||
| 7 | Bonding property at room temp | － | No delamination | |||||||||
| 8 | Bonding property at 180℃+/-2℃, 10min | － | No delamination,no bubble,no adhesive flow | |||||||||
| 9 | Bonding property when affected by damp | － | No delamination | |||||||||
| 10 | Temperature index | － | ≥155 | |||||||||
Table 2: Typical performance values for 6641 F-class DMD insulation paper
| No. | Properties | Unit | Typical performance values | |||||||||
| 1 | Nominal thickness | mm | 0.15 | 0.18 | 0.2 | 0.23 | 0.25 | 0.3 | 0.35 | 0.4 | ||
| 2 | Thickness tolerance | mm | 0.005 | 0.005 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | ||
| 3 | Grammage | g/m2 | 138 | 182 | 207 | 208 | 274 | 326 | 426 | 449 | ||
| 4 | Tensile strength | MD | Not folded | N/10mm | 103 | 137 | 151 | 156 | 207 | 244 | 324 | 353 |
| After folded | 100 | 133 | 151 | 160 | 209 | 243 | 313 | 349 | ||||
| TD | Not folded | 82 | 127 | 127 | 129 | 181 | 223 | 336 | 364 | |||
| After folded | 80 | 117 | 132 | 128 | 179 | 227 | 329 | 365 | ||||
| 5 | Elongation | MD | % | 14 | 12 | |||||||
| TD | 18 | 12 | ||||||||||
| 6 | Breakdown voltage | Room temp. | kV | 8 | 10 | 12 | 12 | 14 | 15 | 16 | 28 | |
| 155±2℃ | 7 | 9 | 11 | 11 | 13 | 14 | 14.5 | 25 | ||||
| 7 | Bonding property at room temp | － | No delamination | |||||||||
| 8 | Bonding property at 180℃+/-2℃, 10min | － | No delamination, no bubble, no adhesive flow | |||||||||
| 9 | Bonding property when affected by damp | － | No delamination | |||||||||
Test Method
As per the stipulations in Part Ⅱ: Test Method, Electrical Insulating Flexible Laminates, GB/T 5591.2-2002 (MOD with IEC60626-2: 1995).
Packing And Storage
6641 is supplied in rolls, sheet or tape and packed in cartons or/and pallets.
6641 should be stored in clean & dry warehouse with temperature below 40℃. Keep away from fire, heat and direct sunshine.
Production Equipment
We have tow lines, the production capacity is 200T/month.
