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OEM Customized Insulation Matieral Epoxy Fiberglass Sheet Epgc204, Epgc203, Epgc202, Epgc201, G10, G11, Fr4, Fr5, Epgc308

OEM Customized Insulation Matieral Epoxy Fiberglass Sheet Epgc204, Epgc203, Epgc202, Epgc201, G10, G11, Fr4, Fr5, Epgc308

short description:

EPGC series Epoxy Glass Cloth Rigid Laminated Sheet consists of woven glass cloth impregnated with epoxy thermoseting resin, laminated under high temperature and high pressure. The woven glass cloth shall be alkali-free and treated by silane coupler. EPGC serial sheets include the EPGC201 (NMEMA G10), EPGC202( NEMA FR4), EPGC203(NEMA G11), EPGC204 (NEMA FR5), EPGC306 and EPGC308.


Product Detail

Product Tags

Our business promises all users of the first-class items and the most satisfying post-sale company. We warmly welcome our regular and new prospects to join us for OEM Customized Insulation Matieral Epoxy Fiberglass Sheet Epgc204, Epgc203, Epgc202, Epgc201, G10, G11, Fr4, Fr5, Epgc308, Therefore, we can meet different inquiries from different clients. Please find our website to check more information from our products.
Our business promises all users of the first-class items and the most satisfying post-sale company. We warmly welcome our regular and new prospects to join us for China Epgc202 and Epgc203, Due to good quality and reasonable prices, our products and solutions have been exported to more than 10 countries and regions. We’ve been looking forward to cooperating with all customers from at home and abroad. Moreover, customer satisfaction is our eternal pursuit.

EPGC series Epoxy Glass Cloth Rigid Laminated Sheet consists of woven glass cloth impregnated with epoxy thermoseting resin, laminated under high temperature and high pressure. The woven glass cloth shall be alkali-free and treated by silane coupler.  EPGC serial sheets include the EPGC201 (NMEMA G10), EPGC202( NEMA FR4), EPGC203(NEMA G11), EPGC204 (NEMA FR5), EPGC306 and EPGC308.

EPGC sheets (thermal class: B~H), produced as per IEC60893-3-2. These sheets have excellent mechanical strength (the thermal state strength retention rate can reach over 50%) under medium temperature or thermal state, as well as the stable electric property (the insulation resistance after immersion reaches 1012Ω ) in high humidity condition. And also with higher voltage endurance / withstand voltage (over 35kV), parallel to lamination. EPGC202, EPGC204 and EPGC306 also have excellent flame retardant property. The sheets also passed toxic and hazardous substance detection (with RoHS Report).

Used as the insulation structural parts in Class B-H electric motors,electrical equipment, which have flame resistance requirements or not, or other applications.

Available thickness: 0.30mm~200mm

Available sheet size:
1500mm*3000mm、1220mm*3000mm、1020mm*3000mm、1020mm*2440mm、1220mm*2440mm、 1500mm*2440mm、1000mm*2000mm、1200mm*2000mm and other negotiated sizes.

WPS图片-修改尺寸(LJK)
SMC-4(1)

The Classification And Type Of Epgc Sheets

Type name Application & feature Thermal class
D&F GB/IEC NEMA others
DF201 EPGC201 G10 Hgw 2372 For mechinery, electric equipment and electrons. With high strength under medium temperature, excellent arc resistance and a higher PTI and CTI B  130℃
DF202 EPGC202 FR-4 Hgw 2372.1,F881 Similar to EPGC201, owning stated flame retardant. B  130℃
DF202A Similar to DF202, but with higher mechanical strength. B  130℃
DF203 EPGC203 G11 Hgw2372.4 For mechanical, electric equipment and electrons. With the highest strength under middling temperature F  155℃
DF204 EPGC204 FR-5 Hgw 2372.2 Similar to DF203, owning stated flame retardant. F  155℃
DF306 EPGC306 DF336 Similar to DF203, owning excellent flame resistance,arc resistance and higher PTI. F  155℃
DF306A Similar to DF306, but owning higher mechanical strength. F  155℃
DF308 EPGC308 Similar to DF203,  but with better thermal stability. H  180℃

Technical Requirements

Appearance
The surface of sheet shall be flat and smooth, free of air bubbles, wrinkles or cracks and reasonably free of other small imperfections such as scratches, dents, etc. The edge of sheet shall be tidy and be free of delamination and cracks. The color shall be substantially uniform, but a few stains are permissible.

Nominal thickness and tolerance                                                                               Unit: mm

Nominal thickness

Deviation

Niminal thickness

Deviation

0.5,0.6

0.8,1.0

1.2

1.5

2.0

2.5

3.0

4.0

5.0

6.0

8.0

+/-0.15

+/-0.18

+/-0.21

+/-0.25

+/-0.30

+/-0.33

+/-0.37

+/-0.45

+/-0.52

+/-0.60

+/-0.72

10

12

14

16

20

25

30

35

40

45

50

60

+/-0.82

+/-0.94

+/-1.02

+/-1.12

+/-1.30

+/-1.50

+/-1.70

+/-1.85

+/-2.10

+/-2.45

+/-2.60

+/-2.80

Remarks: For sheets of non-nominal thickness not listed in this Table, the allowed deviation shall be the same asthat of the next greater thickness

 

Bending Deflection for Sheets                                                                                              Unit: mm

Thickness

Bending Deflection

3.0~6.0

>6.0~8.0

>8.0

≤10

≤8

≤6

Mechanical processing:
The sheets shall be free of cracks and scraps when such machining as sawing, drilling, lathing and milling is applied.

Physical, Mechanical And Dielectric Properties

No. Properties Unit EPGC201 EPGC202 EPGC203
Standard value Typical value Standard value Typical value Standard value Typical value
1 Water absorption(2mm sheet) mg ≤20 8 ≤20 9 ≤20 9
2 Flexual strength At normal condition MPa ≥340 460 ≥340 500 ≥340 450
(Lengthwise) 155℃+/-2℃ ≥170 240
3 Impact strength,parallel to laminations (Charpy, notch) kJ/m2 ≥33 53 ≥33 51 ≥33 50
4 Electric strength,perpendicular to laminations ( in transformer oil at 90℃+/-2℃) kV/mm ≥11.8 17 ≥11.8 17 ≥11.8 18
5 Electric strength, parallel to laminations ( in transformer oil at 90℃+/-2℃) kV ≥35 48 ≥35 45 ≥35 45
6 Dielectric dissipation factor(1MHz) ≤0.04 0.02 ≤0.04 0.02 ≤0.04 0.021
7 Dielectric constant(1MHz) ≤5.5 4.8 ≤5.5 4.7 ≤5.5 4.7
8 Arc resistance s 182 182
9 Proof tracking resistance (PTI) V 600 600
10 Insulation resistance after immersion in water ≥5.0×104 2.1 x107 ≥5.0×104 1.5 x106 ≥5.0×104 1.1 x107
11 Flammability Grade V-0 V-0
12 Temperature Index(TI) ≥130 ≥130 ≥155
No. Properties Unit EPGC204 EPGC306 EPGC308
Standard value Typical value Standard value Typical value Standard value Typical value
1 Water absorption(2mm) mg ≤20 11 ≤20 8 ≤20 9
2 Flexual strength At normal condition MPa ≥340 480 ≥340 460 ≥340 500
(Lengwise) 155℃+/-2℃ ≥170 260 ≥170 280 270
3 Impact strength,parallel to laminations (Charpy, notch) kJ/m2 ≥33 51 ≥33 53 ≥33 52
4 Electric strength,perpendicular to laminations ( in transformer oil at 90℃+/-2℃) kV/mm ≥11.8 16 ≥11.8 17 ≥11.8 18
5 Electric strength, parallel to laminations ( in transformer oil at 90℃+/-2℃) kV ≥35 45 ≥35 48 ≥35 45
6 Dielectric dissipation factor(1MHz) ≤0.04 0.018 ≤0.04 0.02 ≤0.04 0.02
7 Dielectric constant(1MHz) ≤5.5 4.7 ≤5.5 4.8 ≤5.5 4.7
8 Arc resistance s 182
9 Proof tracking resistance (PTI) V 600
10 Insulation resistance after immersion in water ≥5.0×104  3.8 x106 ≥5.0×104 1.8 x107 ≥5.0×104 7.1 x106
11 Flammability Grade V-0 V-0 V-0 V-0
12 Temperature Index(TI) ≥155 ≥155 ≥180

Packing And Storage

The sheets shall be stored in a place where temperature is no higher than 40℃, and be placed horizontally on a bedplate with a height of 50mm or above. Keep away from fire, heat (heating apparatus) and direct sunshine. The storage life of sheets is 18 months from the date of leaving factory. If the storage duration is over 18 months, the product also could be used after being tested to be qualified.

Remarks And Precautions For Application

1  Machining shall comply with JB/Z141-1979, Machining methods of insulation laminated products, because the sheets have inherent difference in attribute from metal.

2  A high speed and small cutting depth shall be applied when machining because of sheets’ weak thermal conductivity.

3  Machining and cutting this product will release much dust and smoke. Suitable measures should be taken to ensure dust levels are within acceptable limits during operations. Local exhaust ventilation and using the suitable dust/particle masks are advised.

4  The sheets are subject to moisture after being machined, a coating of insulating vanish is recommended.

Epoxy machining parts(1)
machining parts(1)(1)

Production Equipment

3240 (7)
3240 (8)
3240 (9)
3240 (10)

The Package For EPGC Sheets

3240 (12)
3240 (11)
Sichuan D&F Electric Co.,Ltd. as the leading manufacturer of electrical insulation materials, our business promises all users of the first-class items and the most satisfying post-sale company. We warmly welcome our regular and new prospects to join us for OEM Customized Insulation Matieral Epoxy Fiberglass Sheet Epgc204, Epgc203, Epgc202, Epgc201, G10, G11, Fr4, Fr5, Epgc308, Therefore, we can meet different inquiries from different clients. Please find our website to check more information from our products.
OEM Customized China Epgc202 and Epgc203, Due to good quality and reasonable prices, our products and solutions have been exported to more than 10 countries and regions. We’ve been looking forward to cooperating with all customers from at home and abroad. Moreover, customer satisfaction is our eternal pursuit.


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